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Potential directors who either were considered by the studio or wanted to direct included Robert Aldrich, Peter Yates, Jack Clayton, Dan O'Bannon, and Walter Hill. Aldrich, in particular, came very close to being hired, but the producers ultimately decided against it after they met him in person, and it quickly became apparent that he had no real enthusiasm for the project beyond the money he would have received. According to David Giler, the moment when Aldrich talked himself out of the job came when they asked him what kind of a design he had in mind for the facehugger. Aldrich simply shrugged and said, "We'll put some entrails on the guy's face. It's not as if anyone's going to remember that critter once they've left the theater."
The blue laser lights that were used in the alien ship's egg chamber were borrowed from The Who. The band was testing out the lasers for their stage show in the soundstage next door.
The chestbursting scene was NOT filmed in one take (despite the myth). The scene was filmed twice: on the first take, the chestburster was unable to cut through Kane's shirt, so the crew needed to reset and shoot it again. The failed attempt is visible in the finished film, since director Ridley Scott thought it made it look like the creature was struggling to push its way out, and made the scene more violent (see The Beast Within documentary where this is discussed). According to designer Ron Cobb, the two takes of the scene were shot from multiple angles, and about 40 minutes of footage was available for screening.
Shredded condoms were used to create tendons of the beast's ferocious jaws.
According to Yaphet Kotto, Sir Ridley Scott told him to annoy Sigourney Weaver off-camera, so that there would be genuine tension between their characters. Kotto regretted this, because he really liked Weaver.
To get Jones the cat to react fearfully to the descending Alien, a German Shepherd was placed in front of him with a screen between the two, so the cat wouldn't see it at first. The screen was then suddenly removed to make Jones stop advancing and start hissing.